Tianchuang Robot's "new quality operation and maintenance force" has officially joined Sierbang Petrochemical

Recently, the first intelligent inspection robot in China that simultaneously integrates optical + acoustic gas leak detection was developed and produced by Tianchuang Robot. The T9-W explosion-proof wheeled robot has been successfully put into use as a "new force in operation and maintenance" in the EVA tubular reaction dam area of Jiangsu Sierbang Petrochemical Plant.

Jiangsu Sierbang Petrochemical mainly builds and operates a 2.4 million tons/year alcohol-based co-production project, using methanol as raw material to produce propylene, ethylene and derivative fine chemical products. Among them, the EVA device reaction dam in the factory is a high-pressure and high-risk protection area. There are a large number of pipe flanges and key unit production equipment in this area, which requires 24-hour monitoring and inspection. Traditional manual inspections are time-consuming, labor-intensive, slow, low efficiency, and high safety risks, and the quality and reliability of inspection are restricted by objective factors such as individual experience.

According to the inspection and operation standards for equipment and facilities in the EVA device reaction dam area, Tianchuang Robot deploys a set of T9-W explosion-proof wheeled robots to conduct round-the-clock inspections of chemical liquid production equipment, gas pipeline tanks, etc. in the area to achieve early detection of hidden dangers., early treatment.

“New Quality Cruising Power”  Intelligent planning of inspection paths

The Tianchuang T9-W explosion-proof wheeled robot adopts a composite navigation method of laser navigation + vision-assisted. It automatically builds maps through laser scanning. The monitoring platform can control the planned path, and stop walking when encountering obstacles or independently bypass obstacles and avoid obstacles. Complete the inspection work of the EVA device reaction dam equipment inspection route and regional facilities within the specified time to ensure that the walking route is accurate and accurate. After the inspection mission is over, return to the charging room position on your own to ensure the battery life for the next round of missions.

“New Insight”  Running and leaking, nowhere to hide

The T9-W explosion-proof wheeled robot has "qualitative, quantitative, and positioning" composite enhanced identification and analysis capabilities for volatile and compressible gases such as ethylene and vinyl acetate in the EVA tube reaction dam area through the head of integrated optical + acoustic gas leak detector for the first time.

At the same time, with the help of beamforming sound source positioning and sound field image reconstruction technology, leak points are presented in image form, which has the functions of unmanned, long-distance, and leak detection in different media. Improve the timeliness and accuracy of key testing of "running, leaking and leaking" phenomena in the chemical industry, and warn operation and maintenance personnel as soon as possible when abnormal situations occur, and guide them to accurately reach hidden dangers for maintenance.

“New AI Computing Power”  Release the value of operation and maintenance data

With the support of the T-RADE Sky Computing Series AI algorithm, the T9-W explosion-proof wheeled robot can complete identification and analysis of equipment defects, meter valve status, etc. At the same time, the 5G communication module mounted on the robot body can accelerate the real-time return of data information. Through the centralized control system platform, the inspection robot is managed and controlled in a timely manner to perform inspection tasks online. Push equipment operating status, environmental information, etc. to the background, so that operation and maintenance personnel can get inspection results and alarm information as soon as possible. After each task is completed, an inspection report is independently generated, and information such as robot inspection screens and inspection results are stored, so that operation and maintenance personnel can analyze equipment operating trends based on the data and adjust maintenance strategies and work priorities in a timely manner.

Enter the Land of No One with Machine Intelligence

Tianchuang Robot and Sierbang Petrochemical jointly build a comprehensive smart operation and maintenance system, and based on standardized analysis and management of equipment and facility inspection data, enhance the overall perception, monitoring, early warning, disposal, evaluation, etc. of the EVA tubular reaction dam area. Management and control capabilities.